How to place optical cables on an optical fiber reel

To insert an optical cable into a fiber optic reel, connect the cable to the drum exit port, align it with the exit cover slots, secure it to the tie-down block, and wind it carefully using the crank or spring rewind mechanism.Step-by-Step Procedure1. Inspect the Cable and Reel Before starting, check the optical cable for any physical damage such as cuts, bends, or kinks. Ensure the reel is free from debris and that the drum and exit ports are clean and undamaged ( ). 2. Connect the Cable to the DrumRemove the exit cover by inserting a flat blade screwdriver into the slot and sliding it forward.Connect the deployment cable to the connectors or pigtail in the drum exit port.Align the fibers with the slots in the exit cover and push the cover horizontally into the port until it snaps into place. If it does not snap, lift the trailing edge while pushing until seated ( ). 3. Secure the CableRotate the drum 180° by hand and use a zip tie to attach the cable to the cable tie-down block.If the reel has a drum brake, adjust it to the desired tension to prevent uncontrolled unwinding ( ). 4. Wind the Cable onto the ReelInsert the crank handle into the side of the reel and wind the cable evenly onto the drum.For spring rewind reels, unlock the drum, rotate it in the rewind direction, and wind the cable carefully, following directional arrows to avoid spring damage. Do not exceed the recommended number of rotations ( ). 5. Maintain Proper HandlingAvoid sharp bends or twisting; respect the cable's minimum bend radius.Use figure-8 loops when laying the cable on the ground to prevent twisting.Keep the cable protected from mechanical stress, UV exposure, and extreme temperatures during installation ( ). 6. Final ChecksEnsure the cable is seated properly in the exit port and tie-down block.Verify that the reel rotates smoothly and that the cable winds evenly without overlapping or cross-winding.Stow the crank handle if applicable by folding and inserting it into the chassis side plate ( ). By following these steps, the optical cable will be safely and securely loaded onto the fiber optic reel, minimizing the risk of damage and ensuring smooth deployment during installation.